MOUTH DISSOLVING FILM PACKING

Product code: USTP- 40K

Umang's USTP 10K is a Single track Automatic Strip Packing machine specially designed for R&D & Pilot Scale Production. The entire Assembly is visible from outside. It ensures that, there is no place for hidden debris and product contamination
Lets Understand the Process :-
The product film with substrate film roll is mounted on the unwinding roll, empty roll reel is assembled on substrate winding roll and to lay & connect to winding roll. The bottom packing foil roll to mount on the unwinding roll and to lay & connect to trim winding roll. The top packing foil roll to mount on the unwinding roll and to lay & connect to trim winding roll. Activate the machine. The substrate film with product will be released from the unwinding roll by pulling action of winding roll. The substrate film will be separated from product film at substrate separating station and get wound on it’s winding roll. The product film moves through striping station by the pulling action of Servo controlled motor drive. Here the film will be cut in to pre-determined length by stripping blade. These strips will be picked and placed on the bottom packing foil. Top packing foil come and lay on top of the strip by indexing pulling. Together it moves in to sealing station and get sealed. Then get blanked at blanking station. Trim will get wound on trim winding roll. Blanked packs fall on the conveyer and then to collecting tray.

Special Features

Cantilever design Rollers for Holding & separation of Product film.
Slitting Mechanism with high shear blades.
Stripping station with high shear blade to strip the film into required length.
Vacuum pick and place system to place strip on bottom packing foil at predetermined position
Servo motor driven Linear-indexing station to pull the packing foil to sealing station and then to blanking station.
Sealing is designed with unsealed holding area at sides.
Blanking station to blank the strips to designed shape.
Printing station to print batch no , code no , MRP, dates etc in-line.
Trim winding shafted roll with geared AC motor drive for scrap trims of packing foil.
Conveyer with geared AC motor drive for conveying packed strip to it's container

Advantages

The speed of the rollers is controlled by linear motion encoder, PLC & VFD. The Human Interface is a touch screen, allows smooth Linear Movements.
Product unwinding station with pneumatic brake control for precision of Bottom & Top Packing Foils.
High Shear Blades for desired Length.
Vacuum Pick & Drop minimizes rejections.
In-line Printing station for Batch No. ,Code No. Dates & MRP on Top Foil.
High efficient sealing system with cartridge heaters.
Branded Geared AC Drives enable Efficient Sealing, Blanking & Trim Windings.
Sensor separates the empty pouch in rejection area.
Conveyor to drop the packed pouches in collecting tray